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Case

Enhancing safety and efficiency by automating the rock wall blasting process.

ABB sought to enhance safety and efficiency in rock wall blasting by automating the process with the Robot Charger. Partnering with Knightec, they developed a custom Android tablet with integrated software, reducing risks and costs in mining operations while advancing the industry's move towards safer, more sustainable practices.

A mining truck in a dark mine

ClientABB

IndustryIndustry

ServicesDesign & ExperienceSoftware & Cloud DevelopmentEmbedded & Electronics Development

This project case was carried out by Knightec, before Semcon and Knightec joined forces 2024, forming Knightec Group.

Background

Rock wall blasting remains one of the last manual and most hazardous processes in the mining industry, requiring close human proximity to potential rockfalls and other dangers. ABB sought to minimize human presence in these dangerous environments by developing the Robot Charger, an automated solution to enhance safety and efficiency.

Challenge

For this solution to be effective, it required a user-friendly interface that could enable remote control and provide precise information to operators. ABB needed a partner to develop a custom Android tablet with integrated software to meet this need.

An Android tablet with specialized software.

Developing and integrating the MVP (Minimum Viable Product)- an Android tablet with specialized software - into the Robot Charger demonstrated significant time and cost savings in mining operations. This innovation reduced risks and bolstered Knightec and ABB’s reputations as leaders in the electrification and automation of the mining industry. The Robot Charger has made the mining environment safer and more attractive by automating one of the most dangerous phases of mining operations. This shift protects workers from hazardous conditions and supports the transition towards safer, cleaner, more sustainable industrial practices.

Our Approach

The project was structured in two phases: an initial study and an implementation phase that utilized an agile methodology, ensuring flexibility and responsiveness to feedback. Our approach emphasized close collaboration between the design and software teams, with regular presentations and workshops to align closely with ABB’s specific requirements and ensure a seamless project progression.

A strong focus on user needs and operational demands within the mining sector drove the project’s success. Knightec’s integrated team worked closely with ABB from concept to execution, employing a user-centered approach that combined technical development with practical application. The agile working method allowed for iterative testing and refinement, ensuring the final product was robust and user-friendly. This close collaboration was pivotal in delivering a solution that met the complex challenges of modern mining operations.

Contact us to learn more

Simon Brandt

Regional Manager