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Case

Automation improves safety and efficiency.

ABB sought to enhance safety and efficiency in rock wall blasting by automating the process with the Robot Charger. Partnering with Knightec Group, they developed a custom Android tablet with integrated software, reducing risks and costs in mining operations while advancing the industry's move towards safer, more sustainable practices.

A mining truck in a dark mine

ClientABB

IndustryIndustry

ServicesDesign & ExperienceSoftware & CloudEmbedded & Electronics

Originally delivered by Knightec, now part of Knightec Group

Background

Rock wall blasting remains one of the last manual and most hazardous processes in the mining industry, requiring close human proximity to potential rockfalls and other dangers. ABB sought to minimize human presence in these dangerous environments by developing the Robot Charger, an automated solution to enhance safety and efficiency.

Challenge

For this solution to be effective, it required a user-friendly interface that could enable remote control and provide precise information to operators. ABB needed a partner to develop a custom Android tablet with integrated software to meet this need.

An Android tablet with specialized software.

The project was carried out in two phases—an initial study followed by agile implementation—enabling flexibility and continuous alignment with ABB’s needs. Close collaboration between design and software teams, supported by workshops and regular feedback, ensured a user-centered and efficient development process.

This resulted in a custom Android tablet with integrated software, designed as an MVP to remotely control and monitor the automated Robot Charger. The intuitive interface enabled precise operation while reducing complexity, demonstrating clear time and cost efficiencies in mining operations.

ABB drill town in a mining

Delivered Value

The solution significantly improved safety by removing operators from hazardous blasting environments, while also increasing operational efficiency and reducing costs. By automating one of the most dangerous mining processes, the project supported safer, more sustainable operations and strengthened the shift toward electrification and automation in the industry.

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Portrait on a man

Simon Brandt

Regional Manager